Ascent Aerospace's Hybrid Invar-Composite Molds Reduce Weight and Lead Time
Poster: SySAdmin
Posted on January 23, 2018 at 11:07:01 AM
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style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0!important;text-align:left;visibility:hidden;width:0"></th></tr></table></th> </tr></tbody></table><table class="row sub-header"style="background:#00837E;border-collapse:collapse;border-spacing:0;display:table;padding:0;position:relative;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><th class="small-12 large-12 columns first last" style="Margin:0 auto;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0 auto;padding:0;padding-bottom:16px;padding-left:30px;padding-right:30px;text-align:left;width:570px"><table style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tr style="padding:0;text-align:left;vertical-align:top"><th style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0;text-align:left"><table class="spacer" style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><td height="16px" style="-moz-hyphens:auto;-webkit-hyphens:auto;Margin:0;border-collapse:collapse!important;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;hyphens:auto;line-height:16px;margin:0;mso-line-height-rule:exactly;padding:0;text-align:left;vertical-align:top;word-wrap:break-word"> </td></tr></tbody></table> <h4 class="text-center" style="-moz-hyphens:none;-webkit-hyphens:none;Margin:0;Margin-bottom:10px;color:#fff;font-family:Montserrat,Arial,sans-serif;font-size:18px;font-weight:400;hyphens:none;line-height:22px;margin:0;margin-bottom:10px;padding:0;text-align:center;text-transform:uppercase;word-break:none;word-wrap:normal">News From Ascent Aerospace</h4><h5 class="text-center" style="-moz-hyphens:none;-webkit-hyphens:none;Margin:0;Margin-bottom:10px;color:#fff;font-family:Montserrat,Arial,sans-serif;font-size:14px;font-weight:500;hyphens:none;line-height:18px;margin:0;margin-bottom:0;padding:0;text-align:center;word-break:none;word-wrap:normal">Transmitted by PR Newswire for Journalists on <span class="prevent-break" style="display:inline-block">January 23, 2018 11:00 AM EST </span></h5></th><th class="expander" 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style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0;text-align:left"> <table class="spacer" style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><td height="24px" style="-moz-hyphens:auto;-webkit-hyphens:auto;Margin:0;border-collapse:collapse!important;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:24px;font-weight:400;hyphens:auto;line-height:24px;margin:0;mso-line-height-rule:exactly;padding:0;text-align:left;vertical-align:top;word-wrap:break-word"> </td></tr></tbody></table> <h1 style="Margin:0;Margin-bottom:10px;color:#4D4E53;font-family:Montserrat,Arial,sans-serif;font-size:20px;font-weight:500;line-height:28px;margin:0;margin-bottom:0;padding:0;text-align:left;word-wrap:normal">Ascent Aerospace's Hybrid Invar-Composite Molds Reduce Weight and Lead Time</h1> <table class="spacer" style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><td height="24px" style="-moz-hyphens:auto;-webkit-hyphens:auto;Margin:0;border-collapse:collapse!important;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:24px;font-weight:400;hyphens:auto;line-height:24px;margin:0;mso-line-height-rule:exactly;padding:0;text-align:left;vertical-align:top;word-wrap:break-word"> </td></tr></tbody></table> </th><th class="expander" style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0!important;text-align:left;visibility:hidden;width:0"></th></tr></table></th> </tr></tbody></table> <table class="row content" style="background:#fff;border-collapse:collapse;border-spacing:0;display:table;padding:0;position:relative;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><th class="small-12 large-12 columns first last" style="Margin:0 auto;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0 auto;padding:0;padding-bottom:16px;padding-left:30px;padding-right:30px;text-align:left;width:570px"><table style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tr style="padding:0;text-align:left;vertical-align:top"><th style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0;text-align:left"> <table class="spacer" style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><td height="24px" style="-moz-hyphens:auto;-webkit-hyphens:auto;Margin:0;border-collapse:collapse!important;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:24px;font-weight:400;hyphens:auto;line-height:24px;margin:0;mso-line-height-rule:exactly;padding:0;text-align:left;vertical-align:top;word-wrap:break-word"> </td></tr></tbody></table><p><span class="xn-location">SANTA ANA, Calif.</span>, <span class="xn-chron">Jan. 23, 2018</span> /PRNewswire/ -- Ascent Aerospace, the premier provider of layup tooling for composite aerostructures, introduces HyVarC®, a patent-pending <b>H</b>ybrid In<b>Var</b> and <b>C</b>omposite mold. HyVarC layup tooling offers a cost-effective, light weight, short lead time solution for prototype and development applications. </p>
<p>Sample HyVarC tools will be on display at Ascent's stand at JEC World 2018 in <span class="xn-location">Paris</span>, booth R86 in Hall 5; at AeroDef Manufacturing in <span class="xn-location">Long Beach, California</span>, <span class="xn-chron">March 27-28</span>, booth 624; and at SAMPE 2018 in <span class="xn-location">Long Beach, California</span>, <span class="xn-chron">May 21-24</span>.</p><th class="expander" style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0!important;text-align:left;visibility:hidden;width:0"></th></tr></table></th></tr></tbody></table><table class="row content" style="background:#fff;border-collapse:collapse;border-spacing:0;display:table;padding:0;position:relative;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><th class="small-12 large-12 columns first last" style="Margin:0 auto;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0 auto;padding:0;padding-bottom:16px;padding-left:30px;padding-right:30px;text-align:left;width:570px"><table style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tr style="padding:0;text-align:left;vertical-align:top"><th style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0;text-align:left"><center data-parsed="" style="min-width:510px;width:100%"><img src="https://mma.prnewswire.com/media/632040/Ascent_Aerospace_HyVarC.jpg" alt="" align="center" class="float-center" style="-ms-interpolation-mode:bicubic;Margin:0 auto;clear:both;display:block;float:none;margin:0 auto;max-width:100%;outline:0;text-align:center;text-decoration:none;width:auto"></center></th><th class="expander" style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0!important;text-align:left;visibility:hidden;width:0"></th></tr></table></th></tr></tbody></table><table class="row content" style="background:#fff;border-collapse:collapse;border-spacing:0;display:table;padding:0;position:relative;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><th class="small-12 large-12 columns first last" style="Margin:0 auto;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0 auto;padding:0;padding-bottom:16px;padding-left:30px;padding-right:30px;text-align:left;width:570px"><table style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tr style="padding:0;text-align:left;vertical-align:top"><th style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0;text-align:left">
<p>HyVarC combines a thin Invar backup structure and facesheet with a bonded, high-temperature composite working surface. The resulting tool is 50% lighter with a 20% shorter lead-time than a traditional Invar layup mold, while maintaining the same superior vacuum integrity and dimensional precision. The hybrid mold capitalizes on the desirable performance characteristics of Invar and composites to offer an ideal layup mold for prototype aerospace parts.</p>
<p><u>>20% shorter lead-time <br></u>At half the thickness of a traditional Invar mold, the thin Invar backup structure takes less time to weld and manufacture. It serves as both the master mold and the deliverable mold, eliminating the time and cost of creating a second composite backup structure. Lead times are reduced by at least 20%, compared to an all-Invar or all-composite tool.</p>
<p><u>50% lighter than an all-Invar mold<br></u>Thin Invar, and the resulting lighter weight, is easier to handle when transporting the tool within the facility. It has thermal mass benefits, for faster autoclave cycles each time the customer is curing a part. And as Invar is a commodity by weight, raw material savings can be passed along to the customer. </p>
<p><u>Superior leak performance and dimensional precision<br></u>The machined composite working surface offers better dimensional accuracy than net-mold composite tooling, while the Invar structure provides vacuum integrity and durability. A part fabricated on a HyVarC mold is bagged to the Invar facesheet, which provides vacuum reliability that is independent of the composite surface and does not degrade with age or thermal cycling. </p>
<p><u>Easily reconfigurable surface<br></u>The composite working surface is easily re-machined to support modifications for rapid prototyping and R&D applications. A damaged surface can be repaired with material add (layup) and subtract (re-machine) operations. The base mold can be reused by burning off the composite working surface and laying up an entirely new surface.</p>
<p>Learn more about HyVarC Hybrid InVar-Composite layup tooling for aerospace prototype and development applications at <a href="http://email.prnewswire.com/wf/click?upn=PtTVcvXNEUCY53QjE6YRWRm4dRVMsl5Ll7hXttQrTkAhFNlUFO9mwfgiaRMUjz1HKOewpFr3LcaaC9eK8j6vHo0rSCSt5EtTtMt1njgbUzU-3D_q1N77mbql2CxsoEfo2fFiZ6dnlev64IGUSa1KT1DDw1MuprZmQ6aap9NY9k0Le75VqyJdkAyMMVtx640SDDa97ctstu9ICy8-2BTMR-2FN8ZxottauJOUcc65JvezXxWfEveuLhPdBtlWUwPCrZFdih9K6-2BgS9W40vjQKGidxyT3LAtW5zEuc5gNuZBCwPplV-2F5RnqPxb0omTPNDcdKbF-2Fs1Qfb7feyJAnp9siFWDLnIqauqNzcrozQkt6757O6EYoVOoy-2BfDWUcJ7z1LlUzn4XukGeXQqg3cbtTVy3MO0sCZocEL-2FKjyl4WsV7DOn2-2Bz2e18qqF2mnXNlLtRmmKEhUItg-3D-3D" rel="nofollow" target="_blank">http://ascentaerospace.com/hyvarc-hybrid-invarcomposite-layup-molds</a> or write to <a href="mailto:info@ascentaerospace.com" rel="nofollow" target="_blank">info@ascentaerospace.com</a>. </p>
<p><b>Ascent Aerospace </b>is the industry's largest tooling and automation group. The company provides high-precision, high-performance production tooling and automated positioning and fastening systems along with integration and engineering services to deliver turnkey assembly lines for aircraft. Ascent works with airframers from the design and concept phase through installation, commissioning and training and has developed long-term, strategic alliances with OEM, Tier 1 and Tier 2 manufacturers in the commercial aerospace, business aviation, defense, space launch and satellite industries. </p>
<p>Visit <a href="http://email.prnewswire.com/wf/click?upn=TwIh0OIjG8BOSB67uKqqjwLP5-2BOJg5rPNbu8PHzcJvGkEHZkbt4d34CT4Z5Upep2_q1N77mbql2CxsoEfo2fFiZ6dnlev64IGUSa1KT1DDw1MuprZmQ6aap9NY9k0Le75VqyJdkAyMMVtx640SDDa97ctstu9ICy8-2BTMR-2FN8ZxottauJOUcc65JvezXxWfEveuLhPdBtlWUwPCrZFdih9K6-2BgS9W40vjQKGidxyT3LAtW5zEuc5gNuZBCwPplV-2F5R10WYYM2wU-2Bfku-2BbOexMsvOsVSJGPwChHj6rX-2BqPrZEBI0NlP8YX5PmJ8ZaIM-2FOobX97TBUEa3k1bNfbWlL2injjMXCDFRKzXDQ4bROMbMI98VQGQwcYb62yF5RC3ZsuNAjef1R1MKgcJ4frbQBVLhA-3D-3D" rel="nofollow" target="_blank">http://www.ascentaerospace.com</a> for more information.</p>
<p><u>Company Contact<br></u>Ms. <span class="xn-person">Courtney Sturniolo</span>, Marketing Manager<br><a href="mailto:Courtney.Sturniolo@AscentAerospace.com" rel="nofollow" target="_blank">Courtney.Sturniolo@AscentAerospace.com</a> <br>Tel: +1 714 389 1361, Mobile: +1 949 382 0962</p>
<p> </p>
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<p>Sample HyVarC tools will be on display at Ascent's stand at JEC World 2018 in <span class="xn-location">Paris</span>, booth R86 in Hall 5; at AeroDef Manufacturing in <span class="xn-location">Long Beach, California</span>, <span class="xn-chron">March 27-28</span>, booth 624; and at SAMPE 2018 in <span class="xn-location">Long Beach, California</span>, <span class="xn-chron">May 21-24</span>.</p><th class="expander" style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0!important;text-align:left;visibility:hidden;width:0"></th></tr></table></th></tr></tbody></table><table class="row content" style="background:#fff;border-collapse:collapse;border-spacing:0;display:table;padding:0;position:relative;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><th class="small-12 large-12 columns first last" style="Margin:0 auto;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0 auto;padding:0;padding-bottom:16px;padding-left:30px;padding-right:30px;text-align:left;width:570px"><table style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tr style="padding:0;text-align:left;vertical-align:top"><th style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0;text-align:left"><center data-parsed="" style="min-width:510px;width:100%"><img src="https://mma.prnewswire.com/media/632040/Ascent_Aerospace_HyVarC.jpg" alt="" align="center" class="float-center" style="-ms-interpolation-mode:bicubic;Margin:0 auto;clear:both;display:block;float:none;margin:0 auto;max-width:100%;outline:0;text-align:center;text-decoration:none;width:auto"></center></th><th class="expander" style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0!important;text-align:left;visibility:hidden;width:0"></th></tr></table></th></tr></tbody></table><table class="row content" style="background:#fff;border-collapse:collapse;border-spacing:0;display:table;padding:0;position:relative;text-align:left;vertical-align:top;width:100%"><tbody><tr style="padding:0;text-align:left;vertical-align:top"><th class="small-12 large-12 columns first last" style="Margin:0 auto;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0 auto;padding:0;padding-bottom:16px;padding-left:30px;padding-right:30px;text-align:left;width:570px"><table style="border-collapse:collapse;border-spacing:0;padding:0;text-align:left;vertical-align:top;width:100%"><tr style="padding:0;text-align:left;vertical-align:top"><th style="Margin:0;color:#0a0a0a;font-family:Montserrat,Arial,sans-serif;font-size:16px;font-weight:400;line-height:1.3;margin:0;padding:0;text-align:left">
<p>HyVarC combines a thin Invar backup structure and facesheet with a bonded, high-temperature composite working surface. The resulting tool is 50% lighter with a 20% shorter lead-time than a traditional Invar layup mold, while maintaining the same superior vacuum integrity and dimensional precision. The hybrid mold capitalizes on the desirable performance characteristics of Invar and composites to offer an ideal layup mold for prototype aerospace parts.</p>
<p><u>>20% shorter lead-time <br></u>At half the thickness of a traditional Invar mold, the thin Invar backup structure takes less time to weld and manufacture. It serves as both the master mold and the deliverable mold, eliminating the time and cost of creating a second composite backup structure. Lead times are reduced by at least 20%, compared to an all-Invar or all-composite tool.</p>
<p><u>50% lighter than an all-Invar mold<br></u>Thin Invar, and the resulting lighter weight, is easier to handle when transporting the tool within the facility. It has thermal mass benefits, for faster autoclave cycles each time the customer is curing a part. And as Invar is a commodity by weight, raw material savings can be passed along to the customer. </p>
<p><u>Superior leak performance and dimensional precision<br></u>The machined composite working surface offers better dimensional accuracy than net-mold composite tooling, while the Invar structure provides vacuum integrity and durability. A part fabricated on a HyVarC mold is bagged to the Invar facesheet, which provides vacuum reliability that is independent of the composite surface and does not degrade with age or thermal cycling. </p>
<p><u>Easily reconfigurable surface<br></u>The composite working surface is easily re-machined to support modifications for rapid prototyping and R&D applications. A damaged surface can be repaired with material add (layup) and subtract (re-machine) operations. The base mold can be reused by burning off the composite working surface and laying up an entirely new surface.</p>
<p>Learn more about HyVarC Hybrid InVar-Composite layup tooling for aerospace prototype and development applications at <a href="http://email.prnewswire.com/wf/click?upn=PtTVcvXNEUCY53QjE6YRWRm4dRVMsl5Ll7hXttQrTkAhFNlUFO9mwfgiaRMUjz1HKOewpFr3LcaaC9eK8j6vHo0rSCSt5EtTtMt1njgbUzU-3D_q1N77mbql2CxsoEfo2fFiZ6dnlev64IGUSa1KT1DDw1MuprZmQ6aap9NY9k0Le75VqyJdkAyMMVtx640SDDa97ctstu9ICy8-2BTMR-2FN8ZxottauJOUcc65JvezXxWfEveuLhPdBtlWUwPCrZFdih9K6-2BgS9W40vjQKGidxyT3LAtW5zEuc5gNuZBCwPplV-2F5RnqPxb0omTPNDcdKbF-2Fs1Qfb7feyJAnp9siFWDLnIqauqNzcrozQkt6757O6EYoVOoy-2BfDWUcJ7z1LlUzn4XukGeXQqg3cbtTVy3MO0sCZocEL-2FKjyl4WsV7DOn2-2Bz2e18qqF2mnXNlLtRmmKEhUItg-3D-3D" rel="nofollow" target="_blank">http://ascentaerospace.com/hyvarc-hybrid-invarcomposite-layup-molds</a> or write to <a href="mailto:info@ascentaerospace.com" rel="nofollow" target="_blank">info@ascentaerospace.com</a>. </p>
<p><b>Ascent Aerospace </b>is the industry's largest tooling and automation group. The company provides high-precision, high-performance production tooling and automated positioning and fastening systems along with integration and engineering services to deliver turnkey assembly lines for aircraft. Ascent works with airframers from the design and concept phase through installation, commissioning and training and has developed long-term, strategic alliances with OEM, Tier 1 and Tier 2 manufacturers in the commercial aerospace, business aviation, defense, space launch and satellite industries. </p>
<p>Visit <a href="http://email.prnewswire.com/wf/click?upn=TwIh0OIjG8BOSB67uKqqjwLP5-2BOJg5rPNbu8PHzcJvGkEHZkbt4d34CT4Z5Upep2_q1N77mbql2CxsoEfo2fFiZ6dnlev64IGUSa1KT1DDw1MuprZmQ6aap9NY9k0Le75VqyJdkAyMMVtx640SDDa97ctstu9ICy8-2BTMR-2FN8ZxottauJOUcc65JvezXxWfEveuLhPdBtlWUwPCrZFdih9K6-2BgS9W40vjQKGidxyT3LAtW5zEuc5gNuZBCwPplV-2F5R10WYYM2wU-2Bfku-2BbOexMsvOsVSJGPwChHj6rX-2BqPrZEBI0NlP8YX5PmJ8ZaIM-2FOobX97TBUEa3k1bNfbWlL2injjMXCDFRKzXDQ4bROMbMI98VQGQwcYb62yF5RC3ZsuNAjef1R1MKgcJ4frbQBVLhA-3D-3D" rel="nofollow" target="_blank">http://www.ascentaerospace.com</a> for more information.</p>
<p><u>Company Contact<br></u>Ms. <span class="xn-person">Courtney Sturniolo</span>, Marketing Manager<br><a href="mailto:Courtney.Sturniolo@AscentAerospace.com" rel="nofollow" target="_blank">Courtney.Sturniolo@AscentAerospace.com</a> <br>Tel: +1 714 389 1361, Mobile: +1 949 382 0962</p>
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